BY FEAR 2009

BY FEAR Model year 2011, the TUSCIA RC FS car. Here You will find main specs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions Front Rear
Overall Length, Width, Height 2338mm long, 1445mm wide, 1200mm high
Wheelbase 1625mm
Track Width 1220 1180
Weight with 68kg driver 135 165
Suspension Parameters Front Rear
Suspension Type Double unequal length A-Arm.  Push rod actuated spring and damper Double unequal length A-Arm.  Push rod actuated spring and damper
Tire Size and Compound Type 20×8-13 R35A Hoosier 20×8-13 R35A Hoosier
Wheels (width, construction) 6 inch wide, 98 PCD, magnesium alloy, 6mm neg. offset 6 inch wide, 98 PCD, magnesium alloy, 6mm neg. offset
Center of Gravity Design Height 214 mm above ground (confirmed with testing)
Suspension design travel 26mm jounce/ 29 mm rebound 32mm jounce/ 34 mm rebound
Steer location, Gear ratio, Steer Arm Length Front steer, 25mm c-factor, 62mm steer arm
Brake System / Hub & Axle Front Rear
Rotors n.2 AP Racing 7.0mm Thick, 248 mm dia, 146.0 P.C.D., Bolted, CP2866-211 solid, hub mouted n.1 AP Racing 7.0mm Thick, 248 mm dia, 146.0 P.C.D., Bolted, CP2866-211 solid, axle mouted
Master Cylinder AP Racing CP2623 master cylinders, 14mm bore dia, 25.4 mm full stroke, with bias bar
Calipers 2 piston, 41.3 mm piston size, 800 g, two piece alluminium body 2 piston, 41.3 mm piston size, 800 g, two piece alluminium body
Hub Bearings Double row  ball bearings 37/72/37 mm Double row  ball bearings 37/72/37 mm
Upright Assembly Casted aluminium ALSi9 upright, high resistance, lightweight (1,3 kg), with machined brackets to connect upper wishbone and with screwed wheel drive pin
Axle type, size, and material Fixed spindle, 40mm dia, 4130 steel normalized
Ergonomics
Driver Size Adjustments Fixed pedals and steering wheel.  Specific seat soft supports for each driver.
Seat (materials, padding) Aluminium sheet with adeshive neoprene cover
Driver Visibility (angle of side view, mirrors?) 210 degree side visibility
Shift Actuator (type, location) Electronic shifter with buttons on the steering wheel
Clutch Actuator (type, location) Foot pedal, cable actuated
Instrumentation Student developed electronic instrumentation with a TFT touchscreen and a Linux based CPU, connected to the engine ECU and able to visualise all the ECU information
Frame
Frame Construction Frt and rear Tubular space frame with Aluminium panels
Material FE360 steel tubing
Joining method and material Metal inert gas (MIG) welding
Targets (Torsional Stiffness or other) 2500 N-m / deg
Torsional stiffness and validation method 3100 N-m/deg CAE beam model
Bare frame weight with brackets and paint 38 kg
Crush zone material aluminium honeycomb
Crush zone length 200mm
Crush zone energy capacity FEA — 8200 Joules, physical test — 7488 Joules
Powertrain
Manufacture / Model Honda CBR F  year 2002 4 cylinder
Bore / Stroke / Cylinders / Displacement 67 mm bore /  42.5 mm stroke  /   4 cylinder  /  599 cc
Compression ratio 12:01
Injection Walbro HP-H1 ECU, 4 injectors, no phased injection, rpm – TPS student developed 3D maps
Fuel Type gasoline
Max Power design RPM 12000
Max Torque design RPM 10000
Min RPM for 80% max torque 8000
Fuel System (manf’r, and type) Student designed aluminium manifolds with cylinderical airbox
Fuel System Sensors (used in fuel mapping) Manifold Air Pressure, Throttle Position Sensor, Intake Ait Temperature, Engine Coolant Temperature, Trigger Wheel
Fuel Pressure 4 bar
Ignition System Walbro HP-H1 ECU ignition system, NGK iridium spark plugs, 100V peak voltage,
Oiling System (wet/dry sump, mods) wet, original Honda oil pump
Coolant System and Radiator location left side pod mounted radiator with ECU controlled electric fans
Fuel Tank Location, Type Floor mounted between firewall and engine, aluminum tank w/fuel bladder
Muffler Carbon fiber muffler, 3.5 liter volume
Drivetrain
Drive Type DID 525 steel chain, fixed rear axle, original 15 tooths Honda drive sprocket and 53 tooths ergal driven sprocket
Differential Type N/A, fixed axle, without differential
Final Drive Ratio 14/48
Vehicle Speed @ max power (design) rpm 147 km/h
1st gear 61 km/h
2nd gear 83 km/h
3rd gear 104 km/h
4th gear 121 km/h
5th gear 135 km/h
6th gear 147 km/h
Half shaft size and material 30mm solid 8620 steel case hardened to Rc 60 1.3mm deep,Rc 28 core hardness
Joint type C.V. ball joints, plunging joint wheel side, plunging joint ring type axle side